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Our organization is committed to offering an extensive range of Super Duplex Steel Forging, procured from respected suppliers known for their skill in producing top-grade super duplex steel. These forgings are essential in the creation of a broad variety of components, providing adaptability in size, grades, and standards to satisfy varied customer requirements. Prized across sectors like oil and gas, marine, and chemical processing, our premium Super Duplex Steel Forging distinguishes itself through its outstanding resistance to corrosion and erosion. Thanks to their duplex microstructure, these forgings display superior strength and durability, guaranteeing consistent mechanical properties across the whole forged structure.
| Standard | ASTM A182, ASME SA182 |
| Specification | DIN, ASTM, BS and all International Standards |
| Flat bar blocks | up to 27″ width and 15,000 lbs. |
| Cylinders and sleeves | up to 50″ maximum O.D. and 65″ maximum length |
| Discs and hubs | up to 50″ diameter and 20,000 lbs. |
| Rolled, hand forged or mandrel forged rings | up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, shafts and step shafts | up to 144″ maximum length and 20,000 lbs. |
| Forging Types | Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging. |
| 0.2% Yield Strength, ksi | 65 min |
| Tensile Strength, ksi | 90 min |
| Elongation, % | 25 min |
| Hardness [HRC] | 293 max |
| Element | Cr | Ni | Mn | Si | P | S | C | N | Mo | Fe |
|---|---|---|---|---|---|---|---|---|---|---|
| MIN | 22.0 | 4.5 | – | – | – | – | – | 0.1 | 3.0 | – |
| MAX | 23.0 | 6.5 | 2.0 | 1.0 | 0.03 | 0.02 | 0.03 | 0.2 | 3.5 | bal |
At Sumakhsteel, we take great pride in being the largest supplier and manufacturer in the USA, delivering advanced solutions for every one of your piping requirements. With cutting-edge production facilities strategically positioned across the USA, we maintain an extensive inventory of more than 25,000 tons of top-quality materials kept ready in stock.
Reach out to us for a fast quote tailored to your needs.
We supply these Super Duplex Steel Forgings in accordance with DIN, ISO, JIS or ANSI Standard.
Corrosion Resistance: Super duplex stainless steel forgings deliver outstanding resistance to corrosion, particularly in aggressive settings involving chlorides, acids and seawater. This capability surpasses that of conventional duplex austenitic stainless steels.
Weldability: Super duplex steel forgings can typically be welded when suitable welding methods and filler materials are used. This eases both design and fabrication, cutting down on production and production time.
Fatigue resistance: Thanks to their excellent fatigue resistance, super duplex steel forgings can endure cyclic loading conditions without breaking down. This characteristic proves valuable for pressure vessels, pipelines and structural components exposed to fluctuating loads.
Hardness: Super duplex steel forgings stay hard even at low temperatures, which makes them well suited to cryogenic applications. These properties matter in industries like LNG (liquefied natural gas), transportation, and storage.
Strength: Super duplex steel forgings offer greater strength than conventional austenite and duplex stainless steel. This renders them appropriate for industries demanding high levels of mechanical energy, such as those in the offshore and marine environment, chemical manufacturing and oil and gas industries.
Super Duplex Steel Forgings have uses as varied as the industries that rely on them, led chiefly by the aerospace, railway, construction and automotive sectors along with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.
Oil and Gas Industry: Super-duplex steel mesh finds broad application across the oil and gas sector in components like valves, pumps, pipelines, offshore platforms and more. Its corrosion resistance, high strength and good weldability under harsh conditions make it ideal for these uses.
Pulp and Paper Industry: Within the pulp and paper industry, it serves in digesters, bleachers, washers, pipelines and other equipment thanks to its resistance to chemical corrosion and high-temperature
Marine Applications: For marine uses, super-duplex steel wings are employed in areas such as propeller shafts, submarine pipelines and offshore platforms owing to their corrosion resistance and strong mechanical properties
Desalination plants: Super duplex steel grids are the choice in desalination plants across various uses including pumps, piping and heat exchangers because of their resistance to chloride-induced stress corrosion cracking
Chemical applications: It also appears in chemical applications like reactors, heat exchangers and storage tanks where resistance to corrosion from acids, alkalis and other harmful chemicals is needed
Water resistance: Super Duplex steel is recognized for its outstanding resistance to corrosion, particularly in demanding settings like marine and chemical uses Assess the degree of corrosion resistance your application demands and pick the Super Duplex grade to match. Common examples include UNS S32750 (also referred to as SAF 2507) and UNS S32760.
Cost: Taking into account the upfront material cost along with any extra expenses tied to manufacturing, welding, and maintenance, weigh the prices of various super-duplex steels to identify the best value. Kari satisfies the cost and performance requirements of your application.
Weldability: Verify the weldability of the super duplex steel grade, particularly if the forgings are to be welded during fabrication or installation. Certain grades might need preheat treatment or post-welding steps to preserve corrosion resistance and mechanical characteristics.
Temperature and Pressure: Factor in the operating temperature and pressure conditions that the forgings will face. Make sure the chosen super duplex steel grade can endure these conditions without sacrificing its integrity.
Mechanical properties: Identify the mechanical properties required for your application, such as tensile strength, yield strength, and impact resistance. Various types of super duplex steel may offer differing mechanical properties, so select the grade that suits your functional needs.
Super Duplex Steel forgings may be prone to galvanic corrosion when placed in contact with dissimilar metals under certain conditions. This risk can be reduced through appropriate material selection, insulation, or cathodic protection. Ongoing monitoring and maintenance are essential to avoid galvanic corrosion in industrial applications.
Super Duplex Steel forgings are an excellent choice for hygienic and sanitary uses across industries such as food processing, pharmaceuticals, and biotechnology. Thanks to their strong corrosion resistance, robustness, and long-lasting performance, they are perfectly suited for settings that demand rigorous cleanliness standards, safeguarding both product quality and safety.
Yes, Super Duplex Steel forgings can be recycled once their service life ends. They may be melted and repurposed across a range of applications while retaining their mechanical properties and performance qualities. Recycling Super Duplex Steel contributes to preserving resources, cutting down on waste, and reducing environmental impact within industrial processes.
Yes, Super Duplex Steel forgings work well for underground uses thanks to their outstanding resistance to corrosion, considerable strength, and long-lasting nature. They hold up against demanding underground conditions, like those with corrosive soils or moisture, which makes them well-suited for pipelines, offshore structures, and underground equipment across a range of industries.
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Email: sales@sumakhsteel.com